Yanmar Diesel Engine Strip down rebuild course – 4 Days

Learn how to use & service the Yanmar L60AE-D diesel engine.

Then strip it down, inspect, rebuild, adjust and test it to manufacturer specifications

This new course introduced by popular demand from DITC students to teach the skills necessary to service and repair the small diesel engines that power many of the portable compressors used worldwide,

The Yanmar LA60AE-D engine featured is used to power the USA GSA Bauer C-D/DV/NAVY unit.

Why complete this training?

There are more than 50,000 high pressure breathing air compressors used worldwide in Navy, Army Air force, fire departments, rescue teams, coastguards, disaster response teams, commercial diving and recreational diving companies. Many of these are portable units are powered by small diesel engines.

This large installed user base generates an ongoing requirement for technicians with the specialist skills to service this equipment.

Diesel Engine Academic Development Work (day 1)

Basic 4-stroke engine operating principals.
History of diesel engine development
Adiabatic compression ignition principles
Fuel injectors – principals of operation
Fuel pump – principals of operation
Oil pumps – principals of operation
Spare part ordering
Management of in house spares inventory systems.
Manufacturer’s product reviews.
Safety issues – diesel injection, run away, starting injuries, exhaust gases, PPE
THEORY EXAM.

Diesel engine workshop sessions (days 2, 3, 4)

Hands on user strip down/rebuild session
Removal of intake and exhaust components.
Recoil starter system removal, repair and replacement techniques
Fuel supply system strip down, cleaning and replacement
Cylinder head strip down, inspection, rebuild
Crankcase, crankshaft and camshafts strip down, inspection & rebuild
Bearings. Removal inspection and replacement techniques
Piston rings Removal, inspection & replacement techniques
Barrel inspection & honing techniques.
Inlet & exhaust valve inspection, removal and replacement. Lapping techniques.
Fuel injector strip down, inspection, cleaning methods, re-assembly and adjustment technique
Fuel pump strip down, inspection, cleaning, re-assembly
Crankshaft, camshaft, fuel pump – reassembly critical points.
Running adjustments. Use of tachometer
Power output measurements using Prony brake

Includes:

Small Diesel Engine technician training certificate establishing the legal competent person status of the technician to work on diesel engines of this type
All student training Manuals used during the course + online access to the ScubaEngineer.com technician database.
All spare parts & consumables used during the course.
Free Tea/Coffee and high speed Wi-Fi internet access at the training center.

Pre-requisites:

None

Key Benefits

Enables the diesel owner to carry out timely repair / maintenance to their own diesel engine when operating in remote locations.
Prevents costly damage to the diesel engine and operator injury due to lack of training or proper maintenance

For further information or to book a course please click here

Training Center Information

EASYTEK ENGINEERING SERVICES CO LTD – an A.S.S.E.T., IDEST & SITA Approved Training Provider

Capabilities of Easytek Engineering Services Co Ltd., as an Engineering Training Provider

Easytek Engineering Services Co Ltd., together with STATS in the United Kingdom have provided a unique service to Commercial Diving Companies, Military Diving Teams, Government Inspectors, Recreational Dive Centres, SCBA, ELSA, HEED Life Support Technicians, High Pressure Cylinder Inspectors, and other Dive Industry Professionals internationally for more than 20 years drawing on the wide experience of its principal staff. Principle capabilities include:

Divers and other SCBA life support equipment maintenance – regulators, compressors, cylinders, rebreathers, hydrostatic test equipment design, NDT analysis
Commercial diving, & Maritime consultancy. Dive incident investigation & expert witness testimony
Custom Decompression methodology for 1,000ft Trimix diving.
Approved engineering training. International recognised certification in Trimix Decompression diving, sunken vessel survey, underwater artifact & body recovery.
Repair, servicing & testing traceable to National standards. Design, Manufacture and sales of custom tools, adapters and test equipment for Divers life support equipment servicing and other critical high pressure applications.

Easytek has the most modern divers life support equipment service center and mixed gas production system in Thailand. All mixed gases can be pumped to 350bar via in house Haskell booster pumps powered by twin Bauer Compressors feeding a 90,000Liter air bank. Easytek carries out hydrostatic tests in house to 650bar/10,000psi to US DOT standards, European EC, British BS and Thai standards supplemented by the very latest NDT eddy current testing to detect metallurgical failure aluminium alloy high pressure gas cylinders.